Kev cai embossed microfiber tawv siv siab -siab thermal calendering thiab tshwj xeeb tso daim ntawv los replicate natural hide grains thiab geometric qauv nrog meej 1: 1 precision. Los ntawm kev hloov kho polyurethane nto nro thaum lub sij hawm kho, engineering-qib substrates ua tiav cov txheej txheem tiav-los ntawm cov nplej sib sib zog nqus mus rau kev siv carbon fiber matrices-thaum tswj nruj EN ISO mechanical ua raws.
Thermal Calendering & Release Paper Mechanism
Ua kom tiav cov qauv kev ntxhib los mos yuav tsum tau tswj cov thermal hloov interface. Standard ca PU siv cov ntawv tso tawm du. Rau kev hloov kho kev ntxhib los mos, peb muab kev cai-muab tso tawm daim ntawv thaum lub sij hawm qhuav polyurethane (PU) txheej txheej. Nyob rau hauv calibrated thermal load (feem ntau yog 150℃mus rau 160 degree) thiab nruj mechanical siab, cov kua PU resin kho ncaj qha mus rau hauv lub microscopic kab noj hniav ntawm geometric pwm.
Because the base matrix is a dense sea-island non-woven structure rather than a flat knitted fabric, it provides rigid physical support. This underlying density prevents the embossed pattern from flattening or deforming under continuous mechanical flexing (>100,000 cycles, EN ISO 5402-1). Qhov tshwm sim yog ib qho kev ua haujlwm ruaj khov uas ua raws li lub teeb pom kev tseeb thiab tactile drag coefficient ntawm cov khoom qub.
Kev Muag Khoom & QA Daim Ntawv Ceeb Toom:Yuav tsum tau lees paub cov qoob loo khaws cia rau cov khoom lag luam yav tom ntej? Xa koj lub cev siv swatch rau 1: 1 CAD tsom xam thiab thov peb lub chaw soj ntsuam Cov Ntaub Ntawv Cov Ntaub Ntawv (TDS).
Thov Lub Cev Swatches & Lab TDS Daim Ntawv Qhia rau Customized texture synthetic tawv
Engineering Timelines: Tooling, Sampling, thiab Mass Production
Rau cov thawj coj ntawm kev yuav khoom (CPOs) tswj cov txheej txheem nruj ntawm Cov Khoom Siv (BOM), tsim cov sij hawm ua cov khoom siv txhim khu kev qha rau cov khoom siv kev cai yog qhov yuav tsum tau ua. Cov matrix hauv qab no qhia txog cov txheej txheem kev ua haujlwm uas yuav tsum tau hloov pauv cov qauv siv lub cev mus rau hauv ib pawg - ua cov yob kev cai.
| Qib ntau lawm | Teem sijhawm ua haujlwm | Technical Output / QA Metric |
| Theem 1: Pattern Analysis & CAD | Hnub 1 - 3 | Optical scanning ntawm cov qauv siv, 3D topographical mapping. |
| Theem 2: Custom Tooling | Hnub 4 - 10 | Kev tsim cov ntawv tshwj xeeb tso tawm / embossing rollers. |
| Theem 3: Lab-Dip & Prototyping | Hnub 11 - 15 | Lub cev 5-meter pilot khiav. Kev pov thawj ntawm ΔE Tsawg dua lossis sib npaug rau 0.82 xim sib tw. |
| Theem 4: Client QA pom zoo | Nyob ntawm Client | Kev ntsuam xyuas lub cev (piv txwv li, ISO 2411 daim ntawv pov thawj lub zog). |
| Theem 5: Kev tsim khoom loj | Hnub 16 - 25 | Cov zis ntawm cov ntawv cog lus ntau (Ntau dua lossis sib npaug rau 1,000 meters). Dimensional kam rau ua ± 0.05mm. |
Mechanical Retention nyob rau hauv lub nra hnyav thiab handbags
Sib sib zog nqus embossing profiles-xws li hnyav crocodile, coarse pebble, los yog tag nrho - grain litchi textures- compress Z-axis ntawm cov khoom. Nyob rau hauv tus qauv coj mus muag PU tawv, qhov khaus thermal compression fractures lub hauv paus ntaub, poob kua muag zog hauv qab 20 N.
Raws li kev ncaj nceesEmbossed microfiber tsum, peb cov kab ntau lawm siv 3D electrospun PET core tob impregnated nrog DMF -dawb polyether polyurethane. Lub volumetric ceev ntawm lub hiav txwv no - kob matrix absorbs cov neeg kho tshuab siab ntawm embossing cov menyuam yam tsis muaj fracturing nyob rau hauv fiber bundles. Qhov no guarantees tias hnyav textured cov ntaub ntawv teev rauHnab & Khoom TawvEN ISO 3377-2 tsim kua muag lub zog ntawm ntau dua lossis sib npaug ntawm 60 N thiab ISO 2411 tev lub zog ntawm Ntau dua lossis sib npaug li 30 N / 3cm, tshem tawm tag nrho cov kev pheej hmoo ntawm kev ua haujlwm tsis ua haujlwm ntawm stitching seams.
Pib Custom Texture Tooling & Thov ib qho lag luam wholesale nqe
Cov lus nug nquag
Q: Yuav ua li cas yog 1: 1 kev ntxhib los mos txuam rau hluavtaws tawv?
A: Qhov tseeb yog tswj hwm nruj heev ntawm - daws teeb meem kho qhov muag thiab CAD pwm tsim. Cov ntaub ntawv tso tawm tau rov ua dua qhov tseeb microscopic topography ntawm cov qauv siv, kom ntseeg tau tias 1: 1 pom thiab tactile match nrog ntau yam sib xws-rau- ntau replication thoob plaws siab - ntim ntau lawm.
Q: Puas yog qhov sib sib zog nqus embossing txo lub zog tsim kua muag ntawm microfiber tawv?
A: Tsis yog. Engineering-qib microfiber siv lub hiav txwv 3D tuab-Island PET matrix uas txhawb kev sib sib zog nqus thermal compression. Tsis zoo li tus qauv knitted PU, cov tsis yog - woven core absorbs embossing siab yam tsis muaj fiber ntau puas, tuav lub zog tsim kua muag Ntau dua los yog sib npaug rau 60 N (EN ISO 3377-2).
Q: Dab tsi yog lub sij hawm ua rau kev cai embossed microfiber tawv?
A: Lub sij hawm ua tus txheej txheem los ntawm kev tau txais koj cov qauv siv lub cev kom xa cov khoom siv lub cev yog 10 mus rau 15 hnub. Thaum koj pab pawg QA pom zoo tus qauv, kev tsim khoom loj ntawm qhov kev txiav txim ntau yuav tsum tau ntxiv 10 mus rau 15 hnub.
